Harmuth Frästechnik Profi CNC Fräsmaschinen Vertiform 01

 –  the newest generation

  • Impulses with ball screw, at X-axis the nuts are driven, Y- and Z-axis drove the spindles

  • Impulse system with servo with a multiturn-absolute-valve system (no reference run at the start, the machine always knows the position with the absolut-valve system)

  • Base of the machine is completely manufactured with steel and the portal is made with aluminium profile (40kg/m) for swingless milling

  • Speed of positioning X/Y until 37m/min, Z 8m/min incl. Controlling electronic, industrial components from „Beckhoff“ via EtherCat

  • vacuum table – 15mm aluminium, milled as a „basket weave“ and seperating in different areas. The areas are 500 x 1000 mm.

  • The milling table is designed as a vacuum table as standard. Optionally we can also build the table with T-slots or recesses on a customer-specific basis.

  • Easy to use CNC-controlling system from Penta-Tec

  • suction device

  • levelling button for height measurement of the table (correction of the milling table) is a user unit at the machine, button for automatic tool measurement, electronic surveillance of vacuum (if there is not enough underinflation, the machine stops), connecting cables

– the principle

The Vertiform combines the benefits of a CNC-portal milling machine with a space saving conception of a panel saw.

With the newest generation of our Vertiform, different materials can be proceed with highest precision without any problems. All benefits of a CNC-portal milling machine of our Profi-Serie I are combined with the space saving concept of a panel saw.

This new opportunity to mill is especially interest for advertising technicans and plastic technicans.

With a milling speeds of 10m/min with plastics and until 4m/min with aluminium, you can create workpieces for lightning advertising and outdoor advertising structures in a very short time.

Especially with a serial production, this is a big benefit.

Built in technology :

  • Impulses with ball screw, at X-axis the nuts are driven, Y- and Z-axis drove the spindles
  • Impulse system with servo with a multiturn-absolute-valve system (no reference run at the start, the machine always knows the position with the absolut-valve system)
  • Speed of positioning X/Y until 37m/min, Z 8m/min
  • construction of steel profiles, welded and lacquere
  • aperture height 2-travel range of 170mm for standard machines (Height with oscillating knife is 270 mm)
  • all machines of the Profi-Serie have integrated the suction device and cable duct completely in the machine
  • manual or pneumatic tool changer system are available
  • Electronics are integrated in the base, so there are no cable lying in the working area
  • According to the size of the machine and using, only components of Beckhoff in a industrial execusion are used
  • All machines are manufactured with industrial components and have a control console with a integrated industrial computer.
  • Incl. Controlling electronic, industial components from „Beckhoff“ via EtherCat
  • voltage: 400V
  • Steuerungsrechner:  Industriecomputer verbaut in einem Bedienterminal mit Einbau-Touch-Screen 21″,
  • system software TwinCat with Windows
  • 32 Bit machine controlling software „Penta-Tec“ with easy of use and many automatic functions
  • Drawing functions, contour calculations, DXF, s4m and G-code import 3D processing, automatic levels and mill assignment of a DXF
  • software calculated the vacuum pressure, big parts = small pressure, small parts = big pressure (only by regulated vacuum pump)
  • vacuum table – 15mm aluminium, milled as a „basket weave“ and seperating in different areas. The areas are 500 x 1000 mm
  • On that, a MDF-plate is screwed together and induction foam is fixed
  • The induction foam only lets air through in the Z-direction and is a seal and a anti-slide mat at the sides
drive train
  • Impulses with ball screw, at X-axis the nuts are driven, Y- and Z-axis drove the spindles
  • Impulse system with servo with a multiturn-absolute-valve system (no reference run at the start, the machine always knows the position with the absolut-valve system)
  • Speed of positioning X/Y until 37m/min, Z 8m/min
mechanical system
  • construction of steel profiles, welded and lacquere
  • aperture height 2-travel range of 170mm for standard machines (Height with oscillating knife is 270 mm)
  • all machines of the Profi-Serie have integrated the suction device and cable duct completely in the machine
  • manual or pneumatic tool changer system are available
electronic
  • Electronics are integrated in the base, so there are no cable lying in the working area
  • According to the size of the machine and using, only components of Beckhoff in a industrial execusion are used
  • All machines are manufactured with industrial components and have a control console with a integrated industrial computer.
  • Incl. Controlling electronic, industial components from „Beckhoff“ via EtherCat
  • voltage: 400V
software
  • Steuerungsrechner:  Industriecomputer verbaut in einem Bedienterminal mit Einbau-Touch-Screen 21″,
  • system software TwinCat with Windows
  • 32 Bit machine controlling software „Penta-Tec“ with easy of use and many automatic functions
  • Drawing functions, contour calculations, DXF, s4m and G-code import 3D processing, automatic levels and mill assignment of a DXF
  • software calculated the vacuum pressure, big parts = small pressure, small parts = big pressure (only by regulated vacuum pump)
miling table
  • vacuum table – 15mm aluminium, milled as a „basket weave“ and seperating in different areas. The areas are 500 x 1000 mm
  • On that, a MDF-plate is screwed together and induction foam is fixed
  • The induction foam only lets air through in the Z-direction and is a seal and a anti-slide mat at the sides

Vertiform overview :

MachineExternal dimensionsWorking areaSpeed of positioning (m/min)*
X x Yx ZXYZ
Vertiform 3000Lenght=4500mm, depth=600mm (1200mm at the portal), height=2300mm3100 x 1560 x 170 mm *37378
Vertiform 3000-2Lenght=4500mm, depth=600mm (1200mm at the portal), height=2800mm3100 x 2060 x 170 mm *37378
Vertiform 4000-2Lenght=5500mm, depth=600mm (1200mm at the portal), height=2800mm4100 x 2060 x 170 mm *37378
Vertiform 6000-2Lenght=7500mm, depth=600mm (1200mm at the portal), height=2800mm6500 x 2060 x 170 mm *37378

* another sizes on request

Experience the Vertiform® in action in the Video below

https://www.youtube.com/watch?v=GMnbbudwQso

Standard equipment :

Harmuth Frästechnik Profi CNC Fräsmaschinen Ausstattung 22

Suction device

Suction device

Our machines include a suction system (without vacuum cleaner)

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Vacuum table

Vacuum table

Vacuum table manufacture of cast aluminium. Because of the vacuum the material will be sucked in and prevented, that the building parts slip out of position during milling. The vacuum areas can be configurated by ball valves.

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Permanently installed control computer

Permanently installed control computer

An industrial computer installed in a control terminal with a built-in touch screen 21``, TwinCat operating system with Windows, Machine control software ``Penta-Tec`` with very simple operating functions and many automatic functions, drawing functions, contour calculations, DXF, s4m and G-code import, 3D processing, automatic plane and milling cutter assignment from a DXF

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Tool lenght sensor

Tool lenght sensor

determines the z-zero point.
After clamping the milling cutter, the z-height is automatically corrected to table height via the measuring probe. Another measuring is not more necessary.

Optional equipment :

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Tool changer

Tool changer

The tool changer is completely hidden under the table. 10 to 14 tools (or double tool changers) are stored here, which are automatically utilised

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Zero stop

Zero stop

Zero stops are activaded via touchscreen or button. With activity the cylendrics are going pneumatic out of the table, the zero point of these stops is automatically transferred into the software (adjustable). At the start of milling the stops get lowered into the table automatically.

Harmuth Frästechnik Profi CNC Fräsmaschinen Ausstattung 01

Vacuum pump Becker 4kW

Becker SV 8.190 / 2-48 Pressure-regulated vacuum pump 4kW

175m3 / h -380 mbar
up to 100hz
4.0 kW
Frequency-controlled and via software
large parts = low pressure
small parts = high pressure

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Automatic vacuum valves

Automatic vacuum valves

Fields of vaccum can turn on via user interface in the software - automatically switch on and off in the area, where the machine is milling.

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Idustrial vacuum profi - frequency controlled

Idustrial vacuum profi - frequency controlled

Professional industrial vacuum cleaner for the efficient removal of steel, aluminum and plastic chips
- Turbine with side channel blower
- High performance even in continuous operation without maintenance requirements
- Quick opening of the container
- Integrated pneumatic filter cleaning
- 400V, 4kW, 100 liters, 310mbar

Harmuth Frästechnik Profi CNC Fräsmaschinen Ausstattung 17

T-slot table

T-slot table

The perfect supplement and assistance for clamping workpieces.

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Cross laser

Cross laser

For simple, optical determination of a zero point. The cross laser enables more precise, manual approach to a desired position. With the software, the position can be defined as a zero point.

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Height mesurement

Height mesurement

Correction of the height of the table and height sensing of workpiece surfaces for same milling depth

Harmuth Frästechnik Profi CNC Fräsmaschinen Ausstattung 02

Vacuum pump Becker 4,8kW

Becker SV400 / 2 pressure-regulated vacuum pump 4.8kW - two-stage

235m3 / h -400 mbar
60hz
4.8 kW two-stage
Frequency-controlled and via software
large parts = low pressure
small parts = high pressure

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Idustrial vacuum

Idustrial vacuum

Cheap industrial vacuum. Ideal for advertising technican. Not recommend for continuous operation. Vacuum sucker with carbon brushes. 3X1200 Watt, 80 Litre, 270mbar. Optimal for plastics and aluminum processing.

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Pneumatic vice with cylinder

Pneumatic vice with cylinder

Base plate 20mm aluminum, stop w ith thread for clamping jaws, cylinder can be screwed on in 3 fixed posit ions.
(Clamping range up to 150mm, stroke 50mm)
This device can be fixed on the table at specified intervals via 2x dowel pins w ith bushes (in the table) and 6x M8 mounting holes w th threaded inserts (in the table) including valve with shut-off option, hoses and accessories, aluminum clamping jaws.

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Point laser

Point laser

For simple, optical determination of a zero point. The point laser enables more precise, manual approach to a desired position. With the software, the position can be defined as a zero point.

Harmuth Frästechnik Profi CNC Fräsmaschinen Ausstattung 16

Fiducial recognition camera

Fiducial recognition camera

camera system for recognition of fiducial marks and correction of milling data. (This system is integrated in our software – there will not installed a second software)

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Vacuum pump Busch Mink MV 0312B

Vacuum pump Busch Mink MV 0312B

60 Hz, 345 m3 / h, 850 mbar, 6.5 kW
Very quiet (69dB) regulated by a frequency converter. Extremely energy-saving through software control.
large parts = low pressure
small parts = high pressure
Reduced pressure can be activated if milling is not performed

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Idustrial vacuum profi

Idustrial vacuum profi

Optimal for plastics and aluminium processing
- Recommend for continuous operation
- Very quiet
400V, 3kW, 100 Litre, 310mbar
- More pumps connectable

Harmuth Frästechnik Profi CNC Fräsmaschinen Ausstattung 18

LED light bar

LED light bar eXtreme-Line

6000k white matt diffuse SMD LEDs

The perfect work lighting

Milling spindles :

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HSD milling spindle MT 1073 (24.000U/min)

HSD milling spindle MT 1073 (24.000U/min)

Manual change of tools, 24, 0 00 rpm, 1.1 kW, 300 - 24, 0 0 0 rpm w ith frequency converter (speed is controlled by the software), complete set of colletses

Harmuth Frästechnik Profi CNC Fräsmaschinen Frässpindeln 01

Milling spindle Teknomotor (1,1kW, 24.000U/min)

Milling spindle Teknomotor SK 20-ER16 (1,1kW, 24.000U/min)

Pneumatic tool change
24.000 U/min | 1,1 kW | 230 V
Steel bearing, ``tool clamped`` sensor
clamping range from 3 to 10 mm
The speed is controlled by software

Harmuth Frästechnik Profi CNC Fräsmaschinen Frässpindeln 01

Milling spindle Teknomotor (2,2kW, 24.000U/min)

Milling spindle Teknomotor SK 20-ER16 (2,2kW, 30.000U/min)

Pneumatic tool change,
30.000 U/min | 2,2 kW | 230 V
Ceramic bearing, ``tool clamped`` sensor
Clamping range from 3 to 10 mm
The speed is controlled by software

Harmuth Frästechnik Profi CNC Fräsmaschinen Frässpindeln 03

Milling spindle HITECO PT300 (24.000U/min)

Milling spindle HITECO PT300 L/4/24 SK30 (24.000U/min)

With frequency converter (speed is controlled by the software)
bearing in front ceramic / rear steel
pneumatic tool change
3 sensors
Clamping range from 3mm to 16mm
(20mm depending on the ER25 or ER32 system)

Harmuth Frästechnik Profi CNC Fräsmaschinen Frässpindeln 04

Frässpindel HITECO PT250 (24.000U/min)

Frässpindel HITECO PT250 W/8/36 HSK-E40/F50 (24.000U/min)

Output 8.0kW, bearing in front ceramic / rear ceramic, Pneumatic tool change, 4 sensors, incl. Servo ampl ifier, cooling unit and all assembly parts, w ith encoder (controlled milling spindle)
Advantages: With this spindle (one unit) all functions can be used. Milling / cutting / creasing / V-cut. Real thread cutting without length compensation.
The complete work area is available!

No suitable spindle for you ?

At the customer’s request, we also install spindles from other manufacturers
(no stock items)

Conical holders :

Cutting tools – application via C-axis

A module for different tool types including a quick-change system

(Attention: the whole work area cannot be used)

Harmuth Frästechnik Profi CNC Fräsmaschinen Ausstattung 10

Standard module tangential knifes

Standard module tangential knifes

Controlled via the C-axis.
Tangential knife for cutting rubber, kappa, cardboard, magnetic foil, soft plastics or similar materials.
The knife is controlled tangentially via a 5th axis.
Caution: The entire work area cannot be used!

Harmuth Frästechnik Profi CNC Fräsmaschinen Ausstattung 13

Extension module oscillating knifes

Extension module oscillating knifes

Controlled via the C-axis.
For cutting cardboard, rubber and similar materials.
The knife is controlled tangentially via a 5th axis and driven by compressed air to 9,000 strokes / min with a 9mm strake.
Caution: The entire work area cannot be used!

Harmuth Frästechnik Profi CNC Fräsmaschinen Ausstattung 12

Extension module scoring wheel ( different wheels available)

Extension module scoring wheel ( different wheels available)

For creasing e.g. cardboard boxes and soft plastics.
Caution: The entire work area cannot be used!

Cutting tools – application at

encoder-controlled milling spindles: HITECO PT250 / PT400

(only available for the following milling machines: Profi series 1 + 2 / Vertiform)

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Oscillating blade

Oscillating blade

Because of the up and down movement of the blade, soft materials can be cutted f.e. Plastics, foam and cartonage. The blade is powered with compressed air on 9.000 strokes/min at 9mm stroke

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Scoring wheel

Scoring wheel

For cutting of gum, kappa and similar materials or grooving cartonage. Different scoring wheel available.

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Thread cutting

Thread cutting

Because of the additional processing options in our software, you can cut real threads without lenght compensation

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V-Cut blade

V-Cut blade

The V-Cut blade is perfect for creating bevel cuts or V-slots. You can create professional 3D contructions of sandwich- or leightweight foampanels

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Tangential blade

Tangential blade

Tangential axis for scoring wheel, grooving tool or blade for cutting of gum, kappa and similar materials or grooving of cartonage. Blade is actuated with 5th axis tangential.
Attention: Not the whole workspace can be used!

Do you have more questions?

We will be happy to advise you and are pleased about your contact.