–  the newest generation

  • Impulses with ball screw, at X-axis the nuts are driven, Y- and Z-axis drove the spindles

  • Impulse system with servo with a multiturn-absolute-valve system (no reference run at the start, the machine always knows the position with the absolut-valve system)

  • Base of the machine is completely manufactured with steel and the portal is made with aluminium profile (40kg/m) for swingless milling

  • Speed of positioning X/Y until 37m/min, Z 8m/min incl. Controlling electronic, industrial components from „Beckhoff“ via EtherCat

  • vacuum table – 15mm aluminium, milled as a „basket weave“ and seperating in different areas. The areas are 500 x 1000 mm.

  • Milling table manufactured as a T-slot table, vacuum table, both in combination or with special receptions

  • Easy to use CNC-controlling system from Penta-Tec

  • suction device

  • levelling button for height measurement of the table (correction of the milling table) is a user unit at the machine, button for automatic tool measurement, electronic surveillance of vacuum (if there is not enough underinflation, the machine stops), connecting cables

– the principle

The Vertiform combines the benefits of a CNC-portal milling machine with a space saving conception of a panel saw.

With the newest generation of our Vertiform, different materials can be proceed with highest precision without any problems. All benefits of a CNC-portal milling machine of our Profi-Serie I are combined with the space saving concept of a panel saw.

This new opportunity to mill is especially interest for advertising technicans and plastic technicans.

With a milling speeds of 10m/min with plastics and until 4m/min with aluminium, you can create workpieces for lightning advertising and outdoor advertising structures in a very short time.

Especially with a serial production, this is a big benefit.

Built in technology :

  • Impulses with ball screw, at X-axis the nuts are driven, Y- and Z-axis drove the spindles
  • Impulse system with servo with a multiturn-absolute-valve system (no reference run at the start, the machine always knows the position with the absolut-valve system)
  • Speed of positioning X/Y until 37m/min, Z 8m/min
  • Base of the machine is completely manufactured with steel
  • the portal is made with aluminium profile (40kg/m) for swingless milling
  • Electronics are integrated in the base, so there are no cable lying in the working area
  • According to the size of the machine and using, only components of Beckhoff in a industrial execusion are used
  • Control has additional relais for milling motor, dust collection, lubricant starvation or vacuum pump, which are controlled manually by the software. The control is extensible every time
  • All machines are manufactured with industrial components and have a control console with a integrated industrial computer.
  • Incl. Controlling electronic, industial components from „Beckhoff“ via EtherCat
  • voltage: 400V
  • Steuerungsrechner:  Industriecomputer verbaut in einem Bedienterminal mit Einbau-Touch-Screen 21″,
  • system software TwinCat with Windows
  • 32 Bit machine controlling software „Penta-Tec“ with easy of use and many automatic functions
  • Drawing functions, contour calculations, DXF, s4m and G-code import 3D processing, automatic levels and mill assignment of a DXF
  • software calculated the vacuum pressure, big parts = small pressure, small parts = big pressure (only by regulated vacuum pump)
  • vacuum table – 15mm aluminium, milled as a „basket weave“ and seperating in different areas. The areas are 500 x 1000 mm
  • On that, a MDF-plate is screwed together and induction foam is fixed
  • The induction foam only lets air through in the Z-direction and is a seal and a anti-slide mat at the sides
  • incl. A regulated vacuum pump (4kW)
  • software calculated the smallest workpiece size and controlled the pressure
drive train
  • Impulses with ball screw, at X-axis the nuts are driven, Y- and Z-axis drove the spindles
  • Impulse system with servo with a multiturn-absolute-valve system (no reference run at the start, the machine always knows the position with the absolut-valve system)
  • Speed of positioning X/Y until 37m/min, Z 8m/min
mechanical system
  • Base of the machine is completely manufactured with steel
  • the portal is made with aluminium profile (40kg/m) for swingless milling
electronic
  • Electronics are integrated in the base, so there are no cable lying in the working area
  • According to the size of the machine and using, only components of Beckhoff in a industrial execusion are used
  • Control has additional relais for milling motor, dust collection, lubricant starvation or vacuum pump, which are controlled manually by the software. The control is extensible every time
  • All machines are manufactured with industrial components and have a control console with a integrated industrial computer.
  • Incl. Controlling electronic, industial components from „Beckhoff“ via EtherCat
  • voltage: 400V
software
  • Steuerungsrechner:  Industriecomputer verbaut in einem Bedienterminal mit Einbau-Touch-Screen 21″,
  • system software TwinCat with Windows
  • 32 Bit machine controlling software „Penta-Tec“ with easy of use and many automatic functions
  • Drawing functions, contour calculations, DXF, s4m and G-code import 3D processing, automatic levels and mill assignment of a DXF
  • software calculated the vacuum pressure, big parts = small pressure, small parts = big pressure (only by regulated vacuum pump)
miling table
  • vacuum table – 15mm aluminium, milled as a „basket weave“ and seperating in different areas. The areas are 500 x 1000 mm
  • On that, a MDF-plate is screwed together and induction foam is fixed
  • The induction foam only lets air through in the Z-direction and is a seal and a anti-slide mat at the sides
  • incl. A regulated vacuum pump (4kW)
  • software calculated the smallest workpiece size and controlled the pressure

Vertiform overview :

MachineExternal dimensionsWorking areaSpeed of positioning (m/min)*
X x Yx ZXYZ
Vertiform 3000Lenght=4500mm, depth=600mm (1200mm at the portal), height=2300mm3200 x 1560 x 200 mm *37378
Vertiform 3000-2Lenght=4500mm, depth=600mm (1200mm at the portal), height=2800mm3200 x 2050 x 200 mm *37378
Vertiform 4000-2Lenght=5500mm, depth=600mm (1200mm at the portal), height=2800mm4200 x 2050 x 200 mm *37378

* another sizes on request

Experience the Vertiform® in action in the Video below

https://www.youtube.com/watch?v=9sQPKjun0gE

Standard equipment :

null

Suction device

Suction device

Our machines include a suction system (without vacuum cleaner)

null

Vacuum table

Vacuum table

Vacuum table manufacture of cast aluminium. Because of the vacuum the material will be sucked in and prevented, that the building parts slip out of position during milling. The vacuum areas can be configurated by ball valves.

null

Tool lenght sensor

Tool lenght sensor

determines the z-zero point.
After clamping the milling cutter, the z-height is automatically corrected to table height via the measuring probe. Another measuring is not more necessary.

Optional equipment :

null

Point laser

Point laser

For simple, optical determination of a zero point. The point laser enables more precise, manual approach to a desired position. With the software, the position can be defined as a zero point.

null

Cross laser

Cross laser

For simple, optical determination of a zero point. The cross laser enables more precise, manual approach to a desired position. With the software, the position can be defined as a zero point.

null

Height mesurement

Height mesurement

Correction of the height of the table and height sensing of workpiece surfaces for same milling depth

null

Automatic vacuum valves

Automatic vacuum valves

Fields of vaccum can turn on via user interface in the software - automatically switch on and off in the area, where the machine is milling.

null

Vacuum pump Busch Mink MM 1142 BV

Vacuum pump Busch Mink MM 1142 BV

With switch relay and a rolling direction guard the software are selected. 20% more power because of applying of the vacuum surveillance. 50 Hz, 140m3/h, 600 mbar, 3kW
(see advantages of vacuum surveilance)

null

Idustrial vacuum profi

Idustrial vacuum profi

Optimal for plastics and aluminium processing
- Recommend for continuous operation
- Very quiet
400V, 3kW, 100 Litre, 310mbar
- More pumps connectable

null

Fiducial recognition camera

Fiducial recognition camera

camera system for recognition of fiducial marks and correction of milling data. (This system is integrated in our software – there will not installed a second software)

null

Spraying device

Spraying device

Magnetic valves with 2 tubes are integrated in the machine and the spraying mist will be controlled to turn on and off together with the milling spindle with the software

null

Vacuum pump Busch Mink MV 0312B

Vacuum pump Busch Mink MV 0312B

50 Hz, 290m3/h, 850 mbar, 3kW.
Especially quiet with switch relay und rolling direction guard the software are selected. 20% more power because of applying of the vacuum surveillance.
(see benefits of vacuum surveilance )

null

T-slot table

T-slot table

The perfect supplement and assistance for clamping workpieces.

null

Idustrial vacuum profi - frequency controlled

Idustrial vacuum profi - frequency controlled

Professional industrial vacuum cleaner for the efficient removal of steel, aluminum and plastic chips
- Turbine with side channel blower
- High performance even in continuous operation without maintenance requirements
- Quick opening of the container
- Integrated pneumatic filter cleaning
- 400V, 4kW, 100 liters, 310mbar

null

Tool changer

Tool changer

The tool changer is completely hidden under the table. 10 tools are stored here, which are automatically utilised

null

Zero stop

Zero stop

Zero stops are activaded via touchscreen or button. With activity the cylendrics are going pneumatic out of the table, the zero point of these stops is automatically transferred into the software (adjustable). At the start of milling the stops get lowered into the table automatically.

null

Spraying system „Fogbuster“

Spraying system „Fogbuster“

Magnetic valves with 2 tubes are integrated in the machine and the spraying mist will be controlled to turn on and off together with the milling spindle with the software.
Benefit: No mist! Sprayed in drops

null

Pressure regulated vacuum pump

Pressure regulated vacuum pump

Directly build in under the machine. 100 Hz, 175m3/h, 380mbar, 4kW

null

Idustrial vacuum

Idustrial vacuum

Cheap industrial vacuum. Ideal for advertising technican. Not recommend for continuous operation. Vacuum sucker with carbon brushes. 3X1200 Watt, 80 Litre, 270mbar. Optimal for plastics and aluminum processing.

Milling spindles :

null

Milling spindle HSD MT 1073

Milling spindle HSD MT 1073

manual changing of the tools, 24.000 r/min, with frequency converter (rotational frequency is controlled via software), chucking capacity from 3mm to 16mm.

null

Milling spindle HSD ES 325

Milling spindle HSD ES 325

pneumatic changing of the tools, 2kW, 50.000 r/min, drawing no. 5530H0050, 2-poled motor, 380V water cooled, S1 storage, ahead Cronidur, back ceramic, 3 sensors incl. frequency converter.

null

Milling spindle HSD ES 915

Milling spindle HSD ES 915

pneumatic changing of the tools, 300 – 24.000 r/min with frequency converter (rotational frequency is controlled via software), storage ahead ceramic, back steel, 3 sensors

null

Milling spindle HSD ES 350

Milling spindle HSD ES 350

encoder controlled, pneumatic changing of the tools, power S1 6,5kW, S6 8,0kW, 4-poled motor, 380V water cooled, short nose; rotation frequency 36.000min-1, S1 storage, ahead and back ceramic, 4-sensors

null

Milling spindle Jäger

Milling spindle Jäger

pneumatic changing of the tools, milling spindle Jäger Chopper1500K, 1,5kW, 30.000 r/min with pneumatic cone clamping incl. frequency converter.
incl. frequency converter

Conical holders :

Cutting tools –  for

encoder controlled milling spindles ES 951 / ES 350 – 

(only Profi-Serie and Vertiform)

null

Oscillating blade

Oscillating blade

Because of the up and down movement of the blade, soft materials can be cutted f.e. Plastics, foam and cartonage. The blade is powered with compressed air on 9.000 strokes/min at 9mm stroke

null

V-Cut blade

V-Cut blade

The V-Cut blade is perfect for creating bevel cuts or V-slots. You can create professional 3D contructions of sandwich- or leightweight foampanels

null

Tangential blade

Tangential blade

For F-Serie and F-Vertikal. Tangential axis for scoring wheel, grooving tool or blade for cutting of gum, kappa and similar materials or grooving of cartonage. Blade is actuated with 5th axis tangential.
Attention: Not the whole workspace can be used!

null

Thread cutting

Thread cutting

Because of the additional processing options in our software, you can cut real threads without lenght compensation

Do you have more questions?

We will be happy to advise you and are pleased about your contact.