Profiserie 1 – for milling works at high speed
Impulses with ball screw (with a dirt-repellant system) and conical roller bearing
Impulse system with servo with a multiturn-absolute-valve system (no reference run at the start, the machine always knows the position with the absolut-valve system)
Construction with profiles made of steel, welded and lacquered
Control has additional relais for milling motor, dust collection, lubricant starvation or vacuum pump
Milling area from 1130 x 1500 x 270 mm to 2060 x 6100 x 270 mm
Milling table manufactured as a T-slot table, vacuum table, both in combination or with special receptions
Easy to use CNC-controlling system from Penta-Tec
Suction device
Controlling electronic is completely integrated in the base
Benefits for speed with a faster motor
The Profi-Serie I machine was developed for milling works with thicker materials with a higher speed, in comparison to the F-Serie.
The software „Penta-Tec“, which is only developed for Harmuth CNC Frästechnik, is easy to use and provides many defaults for standard of the advertising technique
After the opening of a simple text document, the system creates the milling marks and numbering automatically
Also the cooperation with Rib-softwares, f.e. Colorgate, is function flawlessly. Simple letterings for advertising structures or boards or also free forms can be create of every NE-stuffs
Built in technology :
- construction of steel profiles, welded and lacquered
- every Profi-machine with wainscoted completion with adjustable bases
- aperture height Z-travel range of 270mm for standard machines – could raised by customer requirement
- All machines of the Profi-Serie have integrated the suction device and cable duct completely in the machine
- manual or pneumatic tool changer system are available
- drive trains with ball screw (20 x 20mm X/Y and 16 x 5mm for Z-axis)
- drive train system servo with a multiturn-absolut-valve system
- no reference run at the start, the machine always knows the position with the absolut-valve system
- speed of positioning X/Y until 37m/min, Z 8m/min
- incl. Controlling electronic, industrial components of „Beckhoff“ with EtherCat
- Electronics are integrated in the base, so there are no cable lying in the working area
- According to the size of the machine and using, only components of Beckhoff in a industrial execusion are used
- Control has additional relais for milling motor, dust collection, lubricant starvation or vacuum pump, which are controlled manually by the software. The control is extensible every time
- All machines are manufactured with industrial components and have a control console with a integrated industrial computer. The signals run according to the newest standard via EtherCad
- VOltage: 400 V
- CNC controlling software of [www.penta-tec.com] are delivered with every machine
- Software is easy to use and clearly structured
- With the user interface working is especially efficient
- Controlling computer: industrial computer build in a teminal with touchscreen 21”, system software TwinCat with Windows
- machine controlling software „Penta-Tec“ with easy of use and many automatic functions
- Drawing functions, contour calculations, DXF, s4m and G-code import 3D processing, automatic levels and mill assignment of a DXF
- mechanical system
- construction of steel profiles, welded and lacquered
- every Profi-machine with wainscoted completion with adjustable bases
- aperture height Z-travel range of 270mm for standard machines – could raised by customer requirement
- All machines of the Profi-Serie have integrated the suction device and cable duct completely in the machine
- manual or pneumatic tool changer system are available
- drive train
- drive trains with ball screw (20 x 20mm X/Y and 16 x 5mm for Z-axis)
- drive train system servo with a multiturn-absolut-valve system
- no reference run at the start, the machine always knows the position with the absolut-valve system
- speed of positioning X/Y until 37m/min, Z 8m/min
- incl. Controlling electronic, industrial components of „Beckhoff“ with EtherCat
- electronics
- Electronics are integrated in the base, so there are no cable lying in the working area
- According to the size of the machine and using, only components of Beckhoff in a industrial execusion are used
- Control has additional relais for milling motor, dust collection, lubricant starvation or vacuum pump, which are controlled manually by the software. The control is extensible every time
- All machines are manufactured with industrial components and have a control console with a integrated industrial computer. The signals run according to the newest standard via EtherCad
- VOltage: 400 V
- Software
- CNC controlling software of [www.penta-tec.com] are delivered with every machine
- Software is easy to use and clearly structured
- With the user interface working is especially efficient
- Controlling computer: industrial computer build in a teminal with touchscreen 21”, system software TwinCat with Windows
- machine controlling software „Penta-Tec“ with easy of use and many automatic functions
- Drawing functions, contour calculations, DXF, s4m and G-code import 3D processing, automatic levels and mill assignment of a DXF
- milling table
Profiserie I – Overview :
Machine | External dimensions | Working area | Speed of positioning (m/min)* | |
X x Y x Z | X x Y | Z | ||
Profi 2000 | Lenght incl. Control unit=3960mm, width=2500mm, height=2000mm | 2100 x 1560 x 270 mm * | 25 | 8 |
Profi 2500 | Lenght incl. Control unit=4460mm, width=2500mm, height=2000mm | 2650 x 1560 x 270 mm * | 25 | 8 |
Profi 3000 | Lenght incl. Control unit=4960mm, width=2500mm, height=2000mm | 3150 x 1560 x 270 mm * | 25 | 8 |
Profi 3000-2 | Lenght incl. Control unit=4960mm, width=3000mm, height=2000mm | 3150 x 2050 x 270 mm * | 25 | 8 |
Profi 4000 | Lenght incl. Control unit=5960mm, width=2500mm, height=2000mm | 4150 x 1560 x 270 mm * | 25 | 8 |
Profi 4000-2 | Lenght incl. Control unit=5960mm, width=3000mm, height=2000mm | 4150 x 2050 x 270 mm * | 25 | 8 |
Profi 6000-2 | Lenght incl. Control unit=8700mm, width=3000mm, height=2000mm | 6500 x 2050 x 270 mm * | 25 | 8 |
*at 3m machine with driven spherical nut at X
Experience the Profi-Serie in action in the Video
Standard equipment :
Suction device
Suction device
Our machines include a suction system (without vacuum cleaner)
Vacuum table
Vacuum table
Vacuum table manufacture of cast aluminium. Because of the vacuum the material will be sucked in and prevented, that the building parts slip out of position during milling. The vacuum areas can be configurated by ball valves.
Tool lenght sensor
Tool lenght sensor
determines the z-zero point.
After clamping the milling cutter, the z-height is automatically corrected to table height via the measuring probe. Another measuring is not more necessary.
Optional equipment :
Remote control
Remote control
- Approaching and saving the exact positions and zero points
- Milling by hand with the remote control
- Changing feed rates and rotational frequencies during the milling work
- turn on and off of additional aggregates
- implement customer specific special functions
Point laser
Point laser
For simple, optical determination of a zero point. The point laser enables more precise, manual approach to a desired position. With the software, the position can be defined as a zero point.
Fiducial recognition camera
Fiducial recognition camera
camera system for recognition of fiducial marks and correction of milling data. (This system is integrated in our software – there will not installed a second software)
Spraying system „Menzel“
Spraying system „Menzel“
with 2 nozzles adjustable via articulated joints with complete pressure unit, hoses, valves
Vacuum pump Busch Mink MV 0312B
Vacuum pump Busch Mink MV 0312B
50 Hz, 290m3/h, 850 mbar, 3kW.
Especially quiet with switch relay und rolling direction guard the software are selected. 20% more power because of applying of the vacuum surveillance.
(see benefits of vacuum surveilance )
Idustrial vacuum
Idustrial vacuum
Cheap industrial vacuum. Ideal for advertising technican. Not recommend for continuous operation. Vacuum sucker with carbon brushes. 3X1200 Watt, 80 Litre, 270mbar. Optimal for plastics and aluminum processing.
Notebook
Notebook
state of the art technology
Tool changer
Tool changer
The tool changer is completely hidden under the table. 10 tools are stored here, which are automatically utilised
Zero stop
Zero stop
Zero stops are activaded via touchscreen or button. With activity the cylendrics are going pneumatic out of the table, the zero point of these stops is automatically transferred into the software (adjustable). At the start of milling the stops get lowered into the table automatically.
Spraying device
Spraying device
Magnetic valves with 2 tubes are integrated in the machine and the spraying mist will be controlled to turn on and off together with the milling spindle with the software
Pressure regulated vacuum pump
Pressure regulated vacuum pump
Directly build in under the machine. 100 Hz, 175m3/h, 380mbar, 4kW
Automatic vacuum valves
Automatic vacuum valves
Fields of vaccum can turn on via user interface in the software - automatically switch on and off in the area, where the machine is milling.
Idustrial vacuum profi
Idustrial vacuum profi
Optimal for plastics and aluminium processing
- Recommend for continuous operation
- Very quiet
400V, 3kW, 100 Litre, 310mbar
- More pumps connectable
Cross laser
Cross laser
For simple, optical determination of a zero point. The cross laser enables more precise, manual approach to a desired position. With the software, the position can be defined as a zero point.
Height mesurement
Height mesurement
Correction of the height of the table and height sensing of workpiece surfaces for same milling depth
Spraying system „Fogbuster“
Spraying system „Fogbuster“
Magnetic valves with 2 tubes are integrated in the machine and the spraying mist will be controlled to turn on and off together with the milling spindle with the software.
Benefit: No mist! Sprayed in drops
Vacuum pump Busch Mink MM 1142 BV
Vacuum pump Busch Mink MM 1142 BV
With switch relay and a rolling direction guard the software are selected. 20% more power because of applying of the vacuum surveillance. 50 Hz, 140m3/h, 600 mbar, 3kW
(see advantages of vacuum surveilance)
T-slot table
T-slot table
The perfect supplement and assistance for clamping workpieces.
Idustrial vacuum profi - frequency controlled
Idustrial vacuum profi - frequency controlled
Professional industrial vacuum cleaner for the efficient removal of steel, aluminum and plastic chips
- Turbine with side channel blower
- High performance even in continuous operation without maintenance requirements
- Quick opening of the container
- Integrated pneumatic filter cleaning
- 400V, 4kW, 100 liters, 310mbar
Milling spindles :
Milling spindle HSD MT 1073
Milling spindle HSD MT 1073
manual changing of the tools, 24.000 r/min, with frequency converter (rotational frequency is controlled via software), chucking capacity from 3mm to 16mm.
Milling spindle HSD ES 325
Milling spindle HSD ES 325
pneumatic changing of the tools, 2kW, 50.000 r/min, drawing no. 5530H0050, 2-poled motor, 380V water cooled, S1 storage, ahead Cronidur, back ceramic, 3 sensors incl. frequency converter.
HSD milling spindle ES 929
HSD milling spindle ES 929
pneumatic change of the tool
7.5 kW
Power 51 7.5 kW 56 9 kW, 4-pole engine, 380V air-cooled with electric fan, long nose
Rotation speed 24.000 r/min, Storage front and rear
Ceramic tool change pneumatically 4
Sensors incl. Frequency converter,
Rotation speed is controlled by the software.
Milling spindle HSD ES 915
Milling spindle HSD ES 915
pneumatic changing of the tools, 300 – 24.000 r/min with frequency converter (rotational frequency is controlled via software), storage ahead ceramic, back steel, 3 sensors
Milling spindle HSD ES 951
Milling spindle HSD ES 951
pneumatic changing of the tools, power S1 6,5kW, S6 8,0kW, 4-poled motor, 380V, air cooled, short nose; rotational frequency 24.000 r/min.-1, S1 storage, ahead and back ceramic, 4 sensors incl. Frequency converter (800Hz)
Milling spindle Jäger
Milling spindle Jäger
pneumatic changing of the tools, milling spindle Jäger Chopper1500K, 1,5kW, 30.000 r/min with pneumatic cone clamping incl. frequency converter.
incl. frequency converter
Milling spindle HSD ES 350
Milling spindle HSD ES 350
encoder controlled, pneumatic changing of the tools, power S1 6,5kW, S6 8,0kW, 4-poled motor, 380V water cooled, short nose; rotation frequency 36.000 r/min-1, S1 storage, ahead and back ceramic, 4-sensors
Conical holders :
Cutting tools :
Oscillating blade
Oscillating blade
Because of the up and down movement of the blade, soft materials can be cutted f.e. Plastics, foam and cartonage. The blade is powered with compressed air on 9.000 strokes/min at 9mm stroke
V-Cut blade
V-Cut blade
The V-Cut blade is perfect for creating bevel cuts or V-slots. You can create professional 3D contructions of sandwich- or leightweight foampanels
Scoring wheel
Scoring wheel
For cutting of gum, kappa and similar materials or grooving cartonage. Different scoring wheel available.
Oscillating tangential blade
Oscillating tangential blade
C-axis for F-Serie and F-Vertikal. For cutting of cartonage, gum and similar materials. Blade is actuated with 5th axis tangential and powered with compressed air on 9.000 strokes/min at 9mm stroke
Thread cutting
Thread cutting
Because of the additional processing options in our software, you can cut real threads without lenght compensation
Tangential blade
Tangential blade
For F-Serie and F-Vertikal. Tangential axis for scoring wheel, grooving tool or blade for cutting of gum, kappa and similar materials or grooving of cartonage. Blade is actuated with 5th axis tangential.
Attention: Not the whole workspace can be used!