Profiserie 1 – for milling works at high speed

  • Impulses with ball screw (with a dirt-repellant system) and conical roller bearing

  • Impulse system with servo with a multiturn-absolute-valve system (no reference run at the start, the machine always knows the position with the absolut-valve system)

  • Construction with profiles made of steel, welded and lacquered

  • Control has additional relais for milling motor, dust collection, lubricant starvation or vacuum pump

  • Milling area from 1130 x 1500 x 270 mm to 2060 x 6100 x 270 mm

  • Milling table manufactured as a T-slot table, vacuum table, both in combination or with special receptions

  • Easy to use CNC-controlling system from Penta-Tec

  • Suction device

  • Controlling electronic is completely integrated in the base

Benefits for speed with a faster motor

The Profi-Serie I machine was developed for milling works with thicker materials with a higher speed, in comparison to the F-Serie.

 

The software „Penta-Tec“, which is only developed for Harmuth CNC Frästechnik, is easy to use and provides many defaults for standard of the advertising technique

After the opening of a simple text document, the system creates the milling marks and numbering automatically

Also the cooperation with Rib-softwares, f.e. Colorgate, is function flawlessly. Simple letterings for advertising structures or boards or also free forms can be create of every NE-stuffs

Built in technology :

  • construction of steel profiles, welded and lacquered
  • every Profi-machine with wainscoted completion with adjustable bases
  • aperture height Z-travel range of 270mm for standard machines – could raised by customer requirement
  • All machines of the Profi-Serie have integrated the suction device and cable duct completely in the machine
  • manual or pneumatic tool changer system are available
  • drive trains with ball screw (20 x 20mm X/Y and 16 x 5mm for Z-axis)
  • drive train system servo with a multiturn-absolut-valve system
  • no reference run at the start, the machine always knows the position with the absolut-valve system
  • speed of positioning X/Y until 37m/min, Z 8m/min
  • incl. Controlling electronic, industrial components of „Beckhoff“ with EtherCat
  • Electronics are integrated in the base, so there are no cable lying in the working area
  • According to the size of the machine and using, only components of Beckhoff in a industrial execusion are used
  • Control has additional relais for milling motor, dust collection, lubricant starvation or vacuum pump, which are controlled manually by the software. The control is extensible every time
  • All machines are manufactured with industrial components and have a control console with a integrated industrial computer. The signals run according to the newest standard via EtherCad
  • VOltage: 400 V
  • CNC controlling software of [www.penta-tec.com] are delivered with every machine
  • Software is easy to use and clearly structured
  • With the user interface working is especially efficient
  • Controlling computer: industrial computer build in a teminal with touchscreen 21”, system software TwinCat with Windows
  • machine controlling software „Penta-Tec“ with easy of use and many automatic functions
  • Drawing functions, contour calculations, DXF, s4m and G-code import 3D processing, automatic levels and mill assignment of a DXF
  • the milling table can be a T-slot table, vacuum table, manufacturing both in connection or with special receptions
  • levelling button for height measurement of the table (machine table correction)
  • operator control module at the machine, button for automatic tool measurement
mechanical system
  • construction of steel profiles, welded and lacquered
  • every Profi-machine with wainscoted completion with adjustable bases
  • aperture height Z-travel range of 270mm for standard machines – could raised by customer requirement
  • All machines of the Profi-Serie have integrated the suction device and cable duct completely in the machine
  • manual or pneumatic tool changer system are available
drive train
  • drive trains with ball screw (20 x 20mm X/Y and 16 x 5mm for Z-axis)
  • drive train system servo with a multiturn-absolut-valve system
  • no reference run at the start, the machine always knows the position with the absolut-valve system
  • speed of positioning X/Y until 37m/min, Z 8m/min
  • incl. Controlling electronic, industrial components of „Beckhoff“ with EtherCat
electronics
  • Electronics are integrated in the base, so there are no cable lying in the working area
  • According to the size of the machine and using, only components of Beckhoff in a industrial execusion are used
  • Control has additional relais for milling motor, dust collection, lubricant starvation or vacuum pump, which are controlled manually by the software. The control is extensible every time
  • All machines are manufactured with industrial components and have a control console with a integrated industrial computer. The signals run according to the newest standard via EtherCad
  • VOltage: 400 V
Software
  • CNC controlling software of [www.penta-tec.com] are delivered with every machine
  • Software is easy to use and clearly structured
  • With the user interface working is especially efficient
  • Controlling computer: industrial computer build in a teminal with touchscreen 21”, system software TwinCat with Windows
  • machine controlling software „Penta-Tec“ with easy of use and many automatic functions
  • Drawing functions, contour calculations, DXF, s4m and G-code import 3D processing, automatic levels and mill assignment of a DXF
milling table
  • the milling table can be a T-slot table, vacuum table, manufacturing both in connection or with special receptions
  • levelling button for height measurement of the table (machine table correction)
  • operator control module at the machine, button for automatic tool measurement

Profiserie I Overview :

MachineExternal dimensionsWorking areaSpeed of positioning (m/min)*
X x Y x ZX x YZ
Profi 2000Lenght incl. Control unit=3960mm, width=2500mm, height=2000mm2100 x 1560 x 270 mm *258
Profi 2500Lenght incl. Control unit=4460mm, width=2500mm, height=2000mm2650 x 1560 x 270 mm *258
Profi 3000Lenght incl. Control unit=4960mm, width=2500mm, height=2000mm3150 x 1560 x 270 mm *258
Profi 3000-2Lenght incl. Control unit=4960mm, width=3000mm, height=2000mm3150 x 2050 x 270 mm *258
Profi 4000Lenght incl. Control unit=5960mm, width=2500mm, height=2000mm4150 x 1560 x 270 mm *258
Profi 4000-2Lenght incl. Control unit=5960mm, width=3000mm, height=2000mm4150 x 2050 x 270 mm *258
Profi 6000-2Lenght incl. Control unit=8700mm, width=3000mm, height=2000mm6500 x 2050 x 270 mm *258

*at 3m machine with driven spherical nut at X

Experience the Profi-Serie in action in the Video

https://www.youtube.com/watch?v=iclOg1U19tg

Standard equipment :

null

Suction device

Suction device

Our machines include a suction system (without vacuum cleaner)

null

Vacuum table

Vacuum table

Vacuum table manufacture of cast aluminium. Because of the vacuum the material will be sucked in and prevented, that the building parts slip out of position during milling. The vacuum areas can be configurated by ball valves.

null

Tool lenght sensor

Tool lenght sensor

determines the z-zero point.
After clamping the milling cutter, the z-height is automatically corrected to table height via the measuring probe. Another measuring is not more necessary.

Optional equipment :

null

Remote control

Remote control

- Approaching and saving the exact positions and zero points
- Milling by hand with the remote control
- Changing feed rates and rotational frequencies during the milling work
- turn on and off of additional aggregates
- implement customer specific special functions

null

Point laser

Point laser

For simple, optical determination of a zero point. The point laser enables more precise, manual approach to a desired position. With the software, the position can be defined as a zero point.

null

Fiducial recognition camera

Fiducial recognition camera

camera system for recognition of fiducial marks and correction of milling data. (This system is integrated in our software – there will not installed a second software)

null

Spraying system „Menzel“

Spraying system „Menzel“

with 2 nozzles adjustable via articulated joints with complete pressure unit, hoses, valves

null

Vacuum pump Busch Mink MV 0312B

Vacuum pump Busch Mink MV 0312B

50 Hz, 290m3/h, 850 mbar, 3kW.
Especially quiet with switch relay und rolling direction guard the software are selected. 20% more power because of applying of the vacuum surveillance.
(see benefits of vacuum surveilance )

null

Idustrial vacuum

Idustrial vacuum

Cheap industrial vacuum. Ideal for advertising technican. Not recommend for continuous operation. Vacuum sucker with carbon brushes. 3X1200 Watt, 80 Litre, 270mbar. Optimal for plastics and aluminum processing.

null

Notebook

Notebook

state of the art technology

null

Tool changer

Tool changer

The tool changer is completely hidden under the table. 10 tools are stored here, which are automatically utilised

null

Zero stop

Zero stop

Zero stops are activaded via touchscreen or button. With activity the cylendrics are going pneumatic out of the table, the zero point of these stops is automatically transferred into the software (adjustable). At the start of milling the stops get lowered into the table automatically.

null

Spraying device

Spraying device

Magnetic valves with 2 tubes are integrated in the machine and the spraying mist will be controlled to turn on and off together with the milling spindle with the software

null

Pressure regulated vacuum pump

Pressure regulated vacuum pump

Directly build in under the machine. 100 Hz, 175m3/h, 380mbar, 4kW

null

Automatic vacuum valves

Automatic vacuum valves

Fields of vaccum can turn on via user interface in the software - automatically switch on and off in the area, where the machine is milling.

null

Idustrial vacuum profi

Idustrial vacuum profi

Optimal for plastics and aluminium processing
- Recommend for continuous operation
- Very quiet
400V, 3kW, 100 Litre, 310mbar
- More pumps connectable

null

Cross laser

Cross laser

For simple, optical determination of a zero point. The cross laser enables more precise, manual approach to a desired position. With the software, the position can be defined as a zero point.

null

Height mesurement

Height mesurement

Correction of the height of the table and height sensing of workpiece surfaces for same milling depth

null

Spraying system „Fogbuster“

Spraying system „Fogbuster“

Magnetic valves with 2 tubes are integrated in the machine and the spraying mist will be controlled to turn on and off together with the milling spindle with the software.
Benefit: No mist! Sprayed in drops

null

Vacuum pump Busch Mink MM 1142 BV

Vacuum pump Busch Mink MM 1142 BV

With switch relay and a rolling direction guard the software are selected. 20% more power because of applying of the vacuum surveillance. 50 Hz, 140m3/h, 600 mbar, 3kW
(see advantages of vacuum surveilance)

null

T-slot table

T-slot table

The perfect supplement and assistance for clamping workpieces.

null

Idustrial vacuum profi - frequency controlled

Idustrial vacuum profi - frequency controlled

Professional industrial vacuum cleaner for the efficient removal of steel, aluminum and plastic chips
- Turbine with side channel blower
- High performance even in continuous operation without maintenance requirements
- Quick opening of the container
- Integrated pneumatic filter cleaning
- 400V, 4kW, 100 liters, 310mbar

Milling spindles :

null

Milling spindle HSD MT 1073

Milling spindle HSD MT 1073

manual changing of the tools, 24.000 r/min, with frequency converter (rotational frequency is controlled via software), chucking capacity from 3mm to 16mm.

null

Milling spindle HSD ES 325

Milling spindle HSD ES 325

pneumatic changing of the tools, 2kW, 50.000 r/min, drawing no. 5530H0050, 2-poled motor, 380V water cooled, S1 storage, ahead Cronidur, back ceramic, 3 sensors incl. frequency converter.

null

HSD milling spindle ES 929

HSD milling spindle ES 929

pneumatic change of the tool
7.5 kW
Power 51 7.5 kW 56 9 kW, 4-pole engine, 380V air-cooled with electric fan, long nose
Rotation speed 24.000 r/min, Storage front and rear
Ceramic tool change pneumatically 4
Sensors incl. Frequency converter,
Rotation speed is controlled by the software.

null

Milling spindle HSD ES 915

Milling spindle HSD ES 915

pneumatic changing of the tools, 300 – 24.000 r/min with frequency converter (rotational frequency is controlled via software), storage ahead ceramic, back steel, 3 sensors

null

Milling spindle HSD ES 951

Milling spindle HSD ES 951

pneumatic changing of the tools, power S1 6,5kW, S6 8,0kW, 4-poled motor, 380V, air cooled, short nose; rotational frequency 24.000 r/min.-1, S1 storage, ahead and back ceramic, 4 sensors incl. Frequency converter (800Hz)

null

Milling spindle Jäger

Milling spindle Jäger

pneumatic changing of the tools, milling spindle Jäger Chopper1500K, 1,5kW, 30.000 r/min with pneumatic cone clamping incl. frequency converter.
incl. frequency converter

null

Milling spindle HSD ES 350

Milling spindle HSD ES 350

encoder controlled, pneumatic changing of the tools, power S1 6,5kW, S6 8,0kW, 4-poled motor, 380V water cooled, short nose; rotation frequency 36.000 r/min-1, S1 storage, ahead and back ceramic, 4-sensors

Conical holders :

Cutting tools :

null

Oscillating blade

Oscillating blade

Because of the up and down movement of the blade, soft materials can be cutted f.e. Plastics, foam and cartonage. The blade is powered with compressed air on 9.000 strokes/min at 9mm stroke

null

V-Cut blade

V-Cut blade

The V-Cut blade is perfect for creating bevel cuts or V-slots. You can create professional 3D contructions of sandwich- or leightweight foampanels

null

Scoring wheel

Scoring wheel

For cutting of gum, kappa and similar materials or grooving cartonage. Different scoring wheel available.

null

Oscillating tangential blade

Oscillating tangential blade

C-axis for F-Serie and F-Vertikal. For cutting of cartonage, gum and similar materials. Blade is actuated with 5th axis tangential and powered with compressed air on 9.000 strokes/min at 9mm stroke

null

Thread cutting

Thread cutting

Because of the additional processing options in our software, you can cut real threads without lenght compensation

null

Tangential blade

Tangential blade

For F-Serie and F-Vertikal. Tangential axis for scoring wheel, grooving tool or blade for cutting of gum, kappa and similar materials or grooving of cartonage. Blade is actuated with 5th axis tangential.
Attention: Not the whole workspace can be used!

Do you have more questions?

We will be happy to advise you and are pleased about your contact.