Profi-Serie 2 – individual machines– for milling works with high continous load
Impulses (X and Y-axis) via precision racks from the company Alpha Wittenstein, Z-axis with ball screw
Servo motor with a multiturn-absolute-valve system
Construction made of steel system tables
Control has additional relais for milling motor, dust collection, lubricant starvation or vacuum pump
Milling area from 20.000 x 4000 x 300mm
The milling table is designed as a vacuum table as standard. Optionally we can also build the table with T-slots or recesses on a customer-specific basis.
Easy to use CNC-controlling system from Penta-Tec
Suction device
Controlling electronic is completely integrated in the base. On request these can be built in a separate cabinet
Benefits for speed because of the faster and stronger servomotor
The essentail components of the Profi-Serie 2 correspond to the Profi-Serie 1 configuration, with some special features.
We have additionally reinforced the portal with steel to accomodate large, heavy milling motors.
The same applies to the linear guide and the ball screw.
For working under high continuous load, we use more powerful electronics and motors in the Profi-Serie 2.
These machines are manufactured with heavy steel tables with vacuum areas and a heavy portal also made of steel.
The Profi-Serie 2 is communicated directly with the customer and can be manufactured with more portals, Z-axis and tool changers.
Built in technology :
- strong Power – with Profi-Serie II, milling spindles with a capacity of up to 30kW can be mounted for mechanical processing of a wide range of materials.
- Impulses (X and Y-axis) via precision racks from the company Alpha Wittenstein. The Z-axis via ball screw
- The servo motors with a multiturn absolute value system guaranteed a powerful and precised power. A 5th rotation axis or a more-spindle system can be intergrated on request
- Also working with two milling portals on one table is possible, double Z-axis is possible (spindles and saw aggregat)
- The milling of oversized workpieces presents challenges to the counstruction
- With out longtime experience we are on hand with help and advice for you
- We manufacture milling tables in oversizes on request for you.
- construction of steel system tables
- every Profi-machine with wainscoted completion with adjustable bases
- aperture height Z-travel range of 300mm for standard machines – could raised by customer requirement
- All machines of the Profi-Serie have integrated the suction device and cable duct completely in the machine
- manual or pneumatic tool changer system are available
- Electronics are integrated in the base, so there are no cable lying in the working area
- According to the size of the machine and using, different controller can be applied, according to your demands at the speed
- Control has additional relais for milling motor, dust collection, lubricant starvation or vacuum pump, which are controlled manually by the software. The control is extensible every time
- All machines are manufactured with industrial components and have a control console with a integrated industrial computer. The signals run according to the newest standard via EtherCad
- voltage: 400V
- CNC controlling software of „Penta-Tec“ are delivered with every machine.
- Software is easy to use and clearly structured.
- With the user interface working is especially efficient.
- With delivery you get a briefing in the software.
- the milling table can be a T-slot table, vacuum table, manufacturing both in connection or with special receptions
- drive train
- strong Power – with Profi-Serie II, milling spindles with a capacity of up to 30kW can be mounted for mechanical processing of a wide range of materials.
- Impulses (X and Y-axis) via precision racks from the company Alpha Wittenstein. The Z-axis via ball screw
- The servo motors with a multiturn absolute value system guaranteed a powerful and precised power. A 5th rotation axis or a more-spindle system can be intergrated on request
- Also working with two milling portals on one table is possible, double Z-axis is possible (spindles and saw aggregat)
- Milling tables in XXL
- The milling of oversized workpieces presents challenges to the counstruction
- With out longtime experience we are on hand with help and advice for you
- We manufacture milling tables in oversizes on request for you.
- mechanical system
- construction of steel system tables
- every Profi-machine with wainscoted completion with adjustable bases
- aperture height Z-travel range of 300mm for standard machines – could raised by customer requirement
- All machines of the Profi-Serie have integrated the suction device and cable duct completely in the machine
- manual or pneumatic tool changer system are available
- electronics
- Electronics are integrated in the base, so there are no cable lying in the working area
- According to the size of the machine and using, different controller can be applied, according to your demands at the speed
- Control has additional relais for milling motor, dust collection, lubricant starvation or vacuum pump, which are controlled manually by the software. The control is extensible every time
- All machines are manufactured with industrial components and have a control console with a integrated industrial computer. The signals run according to the newest standard via EtherCad
- voltage: 400V
- software
- CNC controlling software of „Penta-Tec“ are delivered with every machine.
- Software is easy to use and clearly structured.
- With the user interface working is especially efficient.
- With delivery you get a briefing in the software.
- milling table
- the milling table can be a T-slot table, vacuum table, manufacturing both in connection or with special receptions
Profi-Serie 2 – Milling machines on request up to 20m length
Experience the Profi-Serie in action in the Video below
Standard equipment :
Suction device
Suction device
Our machines include a suction system (without vacuum cleaner)
Vacuum table
Vacuum table
Vacuum table manufacture of cast aluminium. Because of the vacuum the material will be sucked in and prevented, that the building parts slip out of position during milling. The vacuum areas can be configurated by ball valves.
Permanently installed control computer
Permanently installed control computer
An industrial computer installed in a control terminal with a built-in touch screen 21``, TwinCat operating system with Windows, Machine control software ``Penta-Tec`` with very simple operating functions and many automatic functions, drawing functions, contour calculations, DXF, s4m and G-code import, 3D processing, automatic plane and milling cutter assignment from a DXF
Tool lenght sensor
Tool lenght sensor
determines the z-zero point.
After clamping the milling cutter, the z-height is automatically corrected to table height via the measuring probe. Another measuring is not more necessary.
Optional equipment :
Remote control
Remote control
- Approaching and saving the exact positions and zero points
- Milling by hand with the remote control
- Changing feed rates and rotational frequencies during the milling work
- turn on and off of additional aggregates
- implement customer specific special functions
Cross laser
Cross laser
For simple, optical determination of a zero point. The cross laser enables more precise, manual approach to a desired position. With the software, the position can be defined as a zero point.
Height mesurement
Height mesurement
Correction of the height of the table and height sensing of workpiece surfaces for same milling depth
Spraying system „Fogbuster“
Spraying system „Fogbuster“
Magnetic valves with 2 tubes are integrated in the machine and the spraying mist will be controlled to turn on and off together with the milling spindle with the software.
Benefit: No mist! Sprayed in drops
Vacuum pump Busch Mink MV 0312B
Vacuum pump Busch Mink MV 0312B
60 Hz, 345 m3 / h, 850 mbar, 6.5 kW
Very quiet (69dB) regulated by a frequency converter. Extremely energy-saving through software control.
large parts = low pressure
small parts = high pressure
Reduced pressure can be activated if milling is not performed
Idustrial vacuum profi
Idustrial vacuum profi
Optimal for plastics and aluminium processing
- Recommend for continuous operation
- Very quiet
400V, 3kW, 100 Litre, 310mbar
- More pumps connectable
Pneumatic vice with cylinder
Pneumatic vice with cylinder
Base plate 20mm aluminum, stop w ith thread for clamping jaws, cylinder can be screwed on in 3 fixed posit ions.
(Clamping range up to 150mm, stroke 50mm)
This device can be fixed on the table at specified intervals via 2x dowel pins w ith bushes (in the table) and 6x M8 mounting holes w th threaded inserts (in the table) including valve with shut-off option, hoses and accessories, aluminum clamping jaws.
Rollable control unit
Rollable control unit
Terminal including touch PC with the latest technology for operating the milling machine.
Tool changer
Tool changer
The tool changer is completely hidden under the table. 10 to 14 tools (or double tool changers) are stored here, which are automatically utilised
Point laser
Point laser
For simple, optical determination of a zero point. The point laser enables more precise, manual approach to a desired position. With the software, the position can be defined as a zero point.
Fiducial recognition camera
Fiducial recognition camera
camera system for recognition of fiducial marks and correction of milling data. (This system is integrated in our software – there will not installed a second software)
Vacuum pump Becker 4kW
Becker SV 8.190 / 2-48 Pressure-regulated vacuum pump 4kW
175m3 / h -380 mbar
up to 100hz
4.0 kW
Frequency-controlled and via software
large parts = low pressure
small parts = high pressure
Automatic vacuum valves
Automatic vacuum valves
Fields of vaccum can turn on via user interface in the software - automatically switch on and off in the area, where the machine is milling.
Idustrial vacuum profi - frequency controlled
Idustrial vacuum profi - frequency controlled
Professional industrial vacuum cleaner for the efficient removal of steel, aluminum and plastic chips
- Turbine with side channel blower
- High performance even in continuous operation without maintenance requirements
- Quick opening of the container
- Integrated pneumatic filter cleaning
- 400V, 4kW, 100 liters, 310mbar
LED light bar
LED light bar eXtreme-Line
6000k white matt diffuse SMD LEDs
The perfect work lighting
Trolley N1100 700A
Trolley N1100 700A
Carousel change
Carousel changer driving with the portal
Drives pneumatically from the work area so that no travel is restricted and a langer component can be pushed through, including control electronics, valves, software expansion and safety devices such as querying the frequency converter whether the motor is at a standstill.
Zero stop
Zero stop
Zero stops are activaded via touchscreen or button. With activity the cylendrics are going pneumatic out of the table, the zero point of these stops is automatically transferred into the software (adjustable). At the start of milling the stops get lowered into the table automatically.
Spraying system ``Menzel``
Spraying system ``Menzel``
With 1 nozzles adjustable via articulated, joints with complete pressure unit, hoses, valves
Vacuum pump Becker 4,8kW
Becker SV400 / 2 pressure-regulated vacuum pump 4.8kW - two-stage
235m3 / h -400 mbar
60hz
4.8 kW two-stage
Frequency-controlled and via software
large parts = low pressure
small parts = high pressure
Idustrial vacuum
Idustrial vacuum
Cheap industrial vacuum. Ideal for advertising technican. Not recommend for continuous operation. Vacuum sucker with carbon brushes. 3X1200 Watt, 80 Litre, 270mbar. Optimal for plastics and aluminum processing.
Additional axes (2nd / 3rd milling spindle)
Additional axes (2nd / 3rd milling spindle)
Regardless of whether several milling spindles or other units.
We can install additional axes for you in the Profi series.
Ask us.
T-slot table
T-slot table
The perfect supplement and assistance for clamping workpieces.
Milling spindles :
HSD milling spindle MT 1073 (24.000U/min)
HSD milling spindle MT 1073 (24.000U/min)
Manual change of tools, 24, 0 00 rpm, 1.1 kW, 300 - 24, 0 0 0 rpm w ith frequency converter (speed is controlled by the software), complete set of colletses
Milling spindle Teknomotor (1,1kW, 24.000U/min)
Milling spindle Teknomotor SK 20-ER16 (1,1kW, 24.000U/min)
Pneumatic tool change
24.000 U/min | 1,1 kW | 230 V
Steel bearing, ``tool clamped`` sensor
clamping range from 3 to 10 mm
The speed is controlled by software
Milling spindle Teknomotor (2,2kW, 24.000U/min)
Milling spindle Teknomotor SK 20-ER16 (2,2kW, 30.000U/min)
Pneumatic tool change,
30.000 U/min | 2,2 kW | 230 V
Ceramic bearing, ``tool clamped`` sensor
Clamping range from 3 to 10 mm
The speed is controlled by software
Milling spindle HITECO PT300 (24.000U/min)
Milling spindle HITECO PT300 L/4/24 SK30 (24.000U/min)
With frequency converter (speed is controlled by the software)
bearing in front ceramic / rear steel
pneumatic tool change
3 sensors
Clamping range from 3mm to 16mm
(20mm depending on the ER25 or ER32 system)
Milling spindle HITECO PT400 (24.000U/min)
Milling spindle HITECO PT400 L/8,5/24 SK-30 (24.000U/min)
Output 8.5kW, 4-pole motor, 380 V air-cooled, bearing in front ceramic / rear ceramic; Pneumatic tool change, 4 sensors, incl. Servo amplifier, cooling unit and all assembly parts, with encoder (controlled milling spindle) Advantages: With this spindle (one unit) all functions can be used. Milling / cutting / creasing / V-cut. Real thread cutting without length compensation. The complete work area is available!
Frässpindel HITECO PT250 (36.000U/min)
Frässpindel HITECO PT250 W/8/36 HSK-E40/F50 (36.000U/min)
Output 8.0kW, bearing in front ceramic / rear ceramic, Pneumatic tool change, 4 sensors, incl. Servo ampl ifier, cooling unit and all assembly parts, w ith encoder (controlled milling spindle) Advantages: With this spindle (one unit) all functions can be used. Milling / cutting / creasing / V-cut. Real thread cutting without length compensation. The complete work area is available!
No suitable spindle for you ?
At the customer’s request, we also install spindles from other manufacturers
(no stock items)
Conical holders :
SK 20 - clamping range: 3-10 mm
HSK 50F-ER 25 - clamping range: 3-16 mm
SK 30-ER 32 - clamping range: 3-20 mm
SK 30-ER 25 - clamping range: 3-16 mm
Cutting tools – application via C-axis
A module for different tool types including a quick-change system
(Attention: the whole work area cannot be used)
Standard module tangential knifes
Standard module tangential knifes
Controlled via the C-axis.
Tangential knife for cutting rubber, kappa, cardboard, magnetic foil, soft plastics or similar materials.
The knife is controlled tangentially via a 5th axis.
Caution: The entire work area cannot be used!
Extension module oscillating knifes
Extension module oscillating knifes
Controlled via the C-axis.
For cutting cardboard, rubber and similar materials.
The knife is controlled tangentially via a 5th axis and driven by compressed air to 9,000 strokes / min with a 9mm strake.
Caution: The entire work area cannot be used!
Extension module scoring wheel ( different wheels available)
Extension module scoring wheel ( different wheels available)
For creasing e.g. cardboard boxes and soft plastics.
Caution: The entire work area cannot be used!
Cutting tools – application at
encoder-controlled milling spindles: HITECO PT250 / PT400
(only available for the following milling machines: Profi series 1 + 2 / Vertiform)
Oscillating blade
Oscillating blade
Because of the up and down movement of the blade, soft materials can be cutted f.e. Plastics, foam and cartonage. The blade is powered with compressed air on 9.000 strokes/min at 9mm stroke
Scoring wheel
Scoring wheel
For cutting of gum, kappa and similar materials or grooving cartonage. Different scoring wheel available.
Thread cutting
Thread cutting
Because of the additional processing options in our software, you can cut real threads without lenght compensation
V-Cut blade
V-Cut blade
The V-Cut blade is perfect for creating bevel cuts or V-slots. You can create professional 3D contructions of sandwich- or leightweight foampanels
Tangential blade
Tangential blade
Tangential axis for scoring wheel, grooving tool or blade for cutting of gum, kappa and similar materials or grooving of cartonage. Blade is actuated with 5th axis tangential.
Attention: Not the whole workspace can be used!
